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Efficiency Open Pit Excavator Transport System – Titan CET Redefining Mining Technology

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Open pit mining involves using heavy machinery, including excavators, to extract minerals from the ground. One of the primary challenges in open pit mining is the transportation of heavy excavators from one location to another.

Titan Movability is an excavator transport system that enhances open pit excavator transport efficiency. This article will explore the challenges of open pit excavator transport, the benefits of Titan CET, and its advanced features for open pit excavator transport, including the Titan CET patent brake system. 

Enhancing open pit excavator transport efficiency

Open pit mining is a complex process that requires heavy machinery, including excavators. These machines are used to extract minerals from the mines’ ground and must be transported between locations. Transporting these heavy machines can be a time-consuming and challenging process. Titan CET is a transport solution that enhances open pit excavator transport efficiency. Titan Movability uses a unique transport system, making transporting excavators quickly and safely possible, increasing productivity in open pit mines.
 
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One of many excavators transport accidents

Understanding the challenges of open pit excavator transport

One of the biggest challenges is the terrain. Open pit mines are often located in remote areas with uneven terrain. It can make it difficult to move heavy excavators without causing damage to the equipment or the environment. One of the challenges is the size and weight of the machines. These machines can weigh up to 800 metric tons, making it difficult to transport them efficiently.
 

Introduction to Titan CET, the excavator transport system

Titan CET is a transport solution for excavators, quickly and safely, in open pit mines. It is a modular transport system that can be customised to fit different types of excavators. Titan Movability uses a unique hydraulic system that allows the excavator to be driven onto the transport system, which is then lifted hydraulically and transported to the new location. Titan is compatible with all types of excavators and short and long-distance transport.

The benefits of Titan CET for open pit excavator transport

The Titan CET offers several benefits for open pit excavator transport. One of the benefits is increased productivity. Titan CET can transport excavators quickly and safely, reducing downtime and increasing productivity in open pit mines. 

How Titan CET improves transport times and safety

Titan CET improves transport times and safety by eliminating the need for excavators to be driven over long distances, and the risk of accidents and the time it takes to transport the excavator to the new location is reduced. The hydraulic system used by Titan Movability also allows for precise positioning of the excavator, reducing the risk of damage to the excavator or the environment.

Searching the headlines on Google shows that excavator transport is causing accidents around the World:

Mar 29, 2023 – Nizamabad Road Accident: 3 Killed After Excavator Lands On Car

Aug 8, 2022 – Excavator being hauled by semi crashes into a bridge on I-25 in Colorado

Sep 1, 2021One killed after construction excavator falls onto vehicle near Nipomo

Titan CET’s advanced features for open pit excavator transport

Titan CET improves transport times and safety by eliminating the need for excavators to be driven over long distances, and the risk of accidents and the time it takes to transport the excavator to the new location is reduced. The hydraulic system used by Titan Movability also allows for precise positioning of the excavator, reducing the risk of damage to the excavator or the environment.

Case studies: experience with Titan CET in open pit mines

Titan CET has been used in several open pit mines with positive results. One case study involved the transport of 200-tonne excavators in a coal mining operation Mokomo Recourses In Zimbabwe. Titan CET transported the excavators in just a few hours, reducing downtime and increasing productivity. Read the entire Showcase here.

Titan CET compatibility with different types of excavators

Titan CET is compatible with all types of excavators, including hydraulic excavators, rope excavators, and wheel excavators. The transport system can be customised to fit different types of excavators, making it a versatile solution for open pit mines.

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Maintenance and service of Titan CET for open pit excavator transport

Titan CET requires regular maintenance and service to ensure optimum performance. The hydraulic system must be checked regularly for leaks and damage, and the transport system must be inspected for wear and tear. Regular maintenance and service will ensure that Titan CET operates safely and efficiently, reducing downtime in open pit mines.

The CET CET patented, remote-controlled and independent hydraulic braking system

Safety is paramount, and we are striving to make the Titan CET Series as safe and efficient as possible.

The braking system is a fail to safe hydraulic release spring apply braking system.

Each Bogey system is therefore equipped with a patented, remote-controlled, independent hydraulic braking system that intelligently synchronises with the towing vehicle’s brakes.

These spring-applied failsafe brakes are not just for parking, but they also act as a service brake and an emergency braking system in case of any unforeseen emergency situations.

The braking system activation response can be adjusted to suit the situation. The brakes can be remotely applied by a competent supervisor at a safe distance should the need arise.

The braking system can be set to apply gradually, and should the combination (truck & excavator) go up or down an incline, the excavator bogey can serve as a braking unit due to the smooth application mode.

The double depression control of the hydraulic braking system will gradually slow down the bogie when the excavator is transported at slopes and decline areas.

The hydraulic pump is spring-loaded, and when the control button is released, the spring will push the pump back into neutral. The response time is less than 50ms.

Six Safety Standards

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The Titan CET patented remote-controlled braking excavator transport system

Our primary Fail Safe Braking System is designed to stop the excavator, not the towing truck. 

The braking force will stop the Dollys that the excavator is on, even in a decline or incline (15 degrees) situation. 

It operates with a remote control system that may be built into the towing truck console if required.

Each of our range of Dollys has its own specific braking system design because of the weight it carries. 

The Callipers, the power pack, the accumulator, the electrical harness and the hydraulic tank differ for each Dolly in our product range. 

Further features are:

It intelligently synchronises with the brakes of the towing vehicle.

The activation response to the situation can be adjusted.

Brakes can be applied remotely.

It can be set to apply gradually on incline or decline situations. 

These spring-applied failsafe brakes are not just for parking, but they also act as a service brake and an emergency braking system in case of any unforeseen emergency situation.

The double depression control will gradually slow down the Dolly when the excavator is transported at slopes and decline areas.

The hydraulic pump is spring-loaded, and when the control button is released, the spring will push the pump back into neutral. The response time is less than 50 milliseconds.

Cost analysis: why Titan CET is a wise investment

Titan CET is a wise investment for open pit mines. It reduces downtime, increases productivity, and improves safety. While the initial cost of Titan CET may be higher than other transport solutions, the long-term benefits make it a wise investment for open pit mines.

The future of open pit excavator transport with Titan CET

Titan is an excavator transport system that is revolutionising open pit excavator transport. As technology advances, Titan Movability will continue to evolve and improve. The future of open pit excavator transport with Titan CET is bright, with increased productivity and safety for open pit mines worldwide.

The Movability of Titan CET is a much easier way to transport machines, and avoiding wear and tear on the undercarriage.

James Stafford, Managing Director, Big Machinery

Conclusion

Titan CET is a transport solution that enhances open-pit excavator transport efficiency. With its advanced features, compatibility with different types of excavators, and ability to reduce downtime and increase productivity, Titan CET is a wise investment for open pit mines. Using Titan CET, open pit mines can minimise transport time, improve safety, reduce environmental impact, and increase profitability.

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